1. INTRODUCTION
2. NEW MODEL OUTLINE
Major Components
Clutch
Manual
Transmission
Styling
Exterior
Equipment
Bumpers
Lights
Wipers
Outside
Disc Wheels
Tailpipe Diffuser
Cabin
Seats
Seat Belts
Trim
Tonneau Cover
Floor Carpet
Instrument Panel, Switch Layout and Equipment
Combination Meter
Air Conditioning
Audio System
Ignition Key Cylinder
Steering Wheel
Tilt Steering
Transmission Shift Lever Knob
SRs Airbag
Cruising Control System
Power Window System
Door Lock Control System
Theft Deterrent System
Illuminated Entry System
Console Box
3. TECHNICAL DESCRIPTION
2JZ-GE Engine
Description ................32
Engine Specifications and Performance Curve ..........33
Features of 2JZ-GE Engine ..34
Engine Proper ..............34
Valve Mechanism ............39
Lubrication System .........42
Cooling System .............44
Intake and Exhaust System ..46
Fuel System ................50
Ignition System ............52
Serpentine Belt Drive System 53
Engine Mounting ............54
Engine Control System ......55
Emission Control System ....752JZ-GTE Engine
Description ................76
Engine Specifications and Performance Curve ..........77
Features of 2JZ-GTE Engine .78
Engine Proper ..............79
Valve Mechanism ............81
Lubrication System .........82
Cooling System .............84
Intake and Exhaust System ..85
Turbocharger System ........88
Fuel System ................95
Ignition System ............97
Serpentine Belt Drive System 99
Engine Mounting ............99
Engine Control System ......100
Emission Control System ....116
Clutch
Description ..............117
Clutch Cover .............118
Clutch Disc ..............118
Flywheel Damper ..........119
Master Cylinder ..........120
Release Cylinder .........121
Clutch Pedal .............121
Manual Transmissions
Description ..............124
W58 Manual Transmission ..125
V160 Manual Transmission .126
A340E Automatic Transmission
Description ..............133
Torque Converter and Planetary Gear Unit . ~ 134
Hydraulic Control System .135
Electronic Control System 139
Propeller Shaft
Description ..............154
Flexible Joint ...........155
Differential
Description ..............156
Conventional Type Differential 157
LSD (Limited Slip Differential)
Type Differential ........158
Differential Support .....159
Drive Shaft
Description ..............160
Cross-Groove Type Constant-Velocity Joint . 161
Axles
Description ..............162
Brakes
Description ..............163
Master Cylinder with Brake Control Valve . . 165
Brake Booster ............168
Front Disc Brake .........168
Rear Disc Brake ..........169
Brake Pad Wear Indicator .169
Parking Brake ............170
ABS (Anti-Lock Brake System) 171
TRAC (Traction Control) ..180
Suspension
Description ..............196
Front Suspension .........197
Rear Suspension ..........202
Sub-Frames ...............209
Steering
Description ..............210
Hydraulic Reaction Type Progressive
Power Steering ...........211
Steering Gear Housing ....212
Steering Column ..........212
0 BODY IM
Lightweight And Highly Rigid Body 215
High Strength Sheet Steel ..215
Body Shell .................216
Front Doors ................217
Engine Hood And Roof Panel .218
Back Door ..................218
Rust-Resistant Body ........219
Anti-Corrosion Sheet Steel .219
Wax and Sealer .............220
Under Coat .................220
Chip Resistant Coat ........220
Low Vibration, Low Noise Body 221
Sound Absorbing and Vibration
Damping Materials ..........221
Outside Rear View Mirror ...222
Members ....................222
Aerodynamics ...............223
Enhancement of Product Appeal
Roof .......................224
Moulding ...................225
Side Air Inlet .............225
Engine Hood Locks ..........226
Radiator Duct ..............226
0 BODY ELECTRICAL
Lighting
Description ................227
Headlights .................228
Illuminated Entry System ...229
Meter
Combination Meter ..........232
Air Conditioning
Description ................235
Construction and Operation .239
Accessories
Description ................247
Seat Heater ................248
SRs Airbag .................249
Cruise Control System ......251
4. APPENDIX
0 MAJOR TECHNICAL
SPECIFICATIONS .............256