Category Archives: BPU

Clamp mod

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Vsv bypass mod


VSV Bypass Mod

Note:

do the BCC
before doing this mod to prevent fuel cut!

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Electronic boost controllers(ebc) photos

Apexi
Avc-r Boost Controllers

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Blitz
DSBC & SSBC
Boost Controllers

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Greddy
Boost Controllers

HKS
Boost Controllers

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SARD
Boost Controller

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The new avc-r instructions manual

AVC-R Instruction Manual

AVC- R
Electrical Manual

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K&n drop in air filter photos

K&N Drop in
Air Filter Photos

Get yours at www.summitracing.com

KNN-33-2054

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Cleaning kit from K&N

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K&n air filters catalog

K&N
Air Filters

Catalog

Straight
Filters

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Tapered Filters

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Greddy bcc install & tune

GREDDY BCC
INSTALL & TUNE

By Brian
Beezley

I.
Introduction to the Greddy Boost Cut Controller (BCC) :

As the turbo pressure sensor
(TPS) on the TT Supra sees increase boost, help it sends an increased voltage
(V) on to the ECU. When typical stock boost level is exceeded, the higher TPS V
signal causes the ECU to invoke Fuel Cut; this prohibits excess boost.
The BCC is simply placed in the middle of this wire from the TPS to the ECU.
At peak-stock and lower boost levels, the BCC passes unaltered stock V
signals on to the ECU. As stock boost levels are exceeded, the BCC inputs
the too-high V signal from the TPS, but limits its output V to the ECU to
peak-stock level. Fuel cut is now not invoked at over-stock boost.

Note that Greddy does not
list a BCC as made for the 93-98 Supra TT. The correct Greddy BCC to use
is labeled for the '90-'96 MR-2 Turbo, Greddy part # 15510006

II.
BCC Wiring Clarification and Notes:

The TPS to ECU wire is Black
with two Yellow stripes located on the larger ecu
harness
. This wire is cut; the resulting cut end that goes to the TPS
connects to the BCC White input wire. The other cut end that goes
to the ECU connects to the BCC Green output wire. Most people have
cut the Blk/Ylw wire near the ECU; note that alternatively the same wire
can be found inside the wiring loom along the top/back of the engine bay.
This “away from ECU” access option is detailed in Part IV below.

The BCC's Red wire
may be connected to Any ignition/switched 12V source. Therefore, it is not
necessary to cut an ECU wire for this as described in the “BCC
Install” article, although you may choose to. Other options include
access at the unused seat-heater fuse slot in the top row of the fusebox near
driver's left foot.

The BCC's black wire
is connected to Any quality ground. Again, it is not necessary to cut an
ECU wire to simply ground the BCC. Other options include crimping to a
ring connector, secured firmly under a chassis bolt cleaned of paint or debris.

With these connections made,
you can choose to place the BCC device itself near the ECU, under the dash, or
near the interior fuse box. One senior lister has even placed the BCC
inside the ECU
.


Fields Harness Option
:
( DISCONTINUED
)



Field's One Touch Replacement Harness
at
www.MVPmotorsports.com
:
This product is placed between the
stock male/female ECU wiring harness, to allow access without cutting any wires. Making room for this Harness also calls for
re-positioning or removing the Trac ECU (adjacent to Main ECU).

III.
Precision Adjustment of the BCC Output Voltage:

Inside the BCC shell is a
screw that provides

adjustment of the peak voltage output. Since the ECU
uses the TPS V data for many functions, you want this set only as low as needed
to avoid fuel cut, and not unnecessarily lower. The setting as it comes
from Greddy is usable but lower than necessary, and varies from unit to unit.
You could roughly set it by just repeatedly driving your car at max boost and
slowly turning the screw
counterclockwise
to reduce the peak voltage output
until you no longer hit fuel cut. But this is a crude method compared to
adjusting it precisely by measurement with a volt meter, as follows:

1.
The Connections for Voltage Tune assume your BCC is uninstalled. To Volt
tune after the BCC is fully installed, you will need to disconnect the BCC's
green and white wires to proceed, but may leave the red and black wires
installed.

2.
Red BCC wire to any 12V source such as car battery +

3.
Black BCC wire, and negative probe of your voltmeter, to ground of same battery.

4. White
BCC wire to any automotive voltage source of 5-12V. Simplest is to
use the 12V source same as red wire. Others have used the 6V output of a
battery charger, doesn't matter because any Input of 5-12v to the BCC will give
the same Output for a given adjustment screw setting.

5.
Green BCC wire to the positive probe of your voltmeter.

6.
Turn screw to provide voltmeter reading of Nearly but Not More Than:
4.3 V for 93-95 cars; 4.1 V for 96-98 cars.

IV.
Alternative Access of TPS to ECU wire, Away from ECU – Details

Find the turbo
pressure sensor
about 2/3 way back along top of engine intake area. It
has 3 wires coming out of it. The middle one is the Black with two Yellow stripe
wire. Now you know what the target wire looks like. Remove the top
plastic cover from the big wiring loom that runs along the back/top of the
engine bay/fire wall. The clips on this cover are a PITA to get off – use
two small screw drivers and be patient. At the driver end of the uncovered
wire loom, undo the broad electrical tape so you can SPREAD OUT and look
at EVERY individual wire. Be careful, some colors like tan, beige etc
look similar to yellow stripes. Use a bright light and look at ALL
the wires and you will find each is unique. There are Two different
wires that are both black with yellow stripes,
but one is clearly bigger
around/larger gauge wire. The smaller diameter/gauge wire is the one you
want, compare it to the end you can see at the TPS. Only when you are
certian that you have identified the only correct wire, cut it. You can
then confirm it is correct by using your voltmeter set for resistance to look
for continuity between the wire you cut and the middle wire on the unplugged end
of the TPS. The end of the cut wire heading toward driver end of loom is
the TPS end for white BCC; the end toward passenger end of loom is the ECU end
for green Bcc. Pull your extension wire leads from the BCC through the
firewall passage from the interior inside by the clutch pedal, details about
this are also on boost gauge tech article. Crimp your BCC leads on to your
cut wire at the loom. Wrap your loom back up, snap the cover back on, you're
done.

Next to the
Greddy BCC install with Photos


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Custom fitted apex'i air filter

Custom Fitted
Apexi Air Filter

Install

Check these Test
Results
to find out why this cone filter is the “Best” for your Supra!

The New Cone
%10 better flow

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Filter with gasket, sickness 3″ toilet flange, try and 3″ rubber pipe flared at both ends.
I cut off one of the ends of the flared pipes to fit onto the flange.
Estimated cost of accessories was approx $17 at local plumbing store.

Dremmeled flange to fit on the filter, buy
attached flange with gasket onto filter with 4 bolts supplied.

Attached cut end of 3″ hose to flange and filter with cl

amp that was provided on the rubber hose.

Finished product

Another angle of the finished product. This mod took approx 45 minutes and was rather easy to accomplish. Filter works great.


The Old Cone
(almost the same as the new design)

Comments/suggestions? Email
me

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Downpipe installation

RMM Downpipe Installation
Instructions
By: Dan Marohl

Remember – Click on Pictures for larger images

Preperation:

    Its a wise idea to buy a set of nuts and rear gasket from Toyota before starting
    the installation of the downpipe. The nuts used on the exhaust system are not intended to
    be re-used You can get these from the Toyota dealer for about $2 each. The original gasket
    on the turbo exhaust connection will not be used again. The downpipe should contain a
    custom cut metal gasket. The rear gasket after the last catalitic converter will be
    re-used. If you need a new one, case Toyota sells them for about $15. The downpipe does not
    have a groove for the gasket but it works just fine if care is taken to center it before
    the clamp is tightened.

    Tools:

    12mm wrench for O2 sensor
    14mm wrench for exhaust nuts and bolts
    14mm short socket
    14mm long socket for turbo exhaust fitting nuts
    12″ or longer socket extension
    Flat blade screwdriver

    Overview:

    Removal of old pipe:

    Step #1

  • Raise the car and put jack stands under.
  • Jack stands should be placed in the following locations only. The factory manual
    recomends these spots for supporting the car during service. Use a floor jack placed
    behind the pass front wheel to raise the car at least 1 1/2 foot. The rear wheel should be
    off the ground also. Install the stands as shown below:
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    Step #2

  • Spray all nuts on exhaust connections with WD-40
  • Step #3

  • Remove O2 sensor and Gasket
  • Use a 12mm wrench and remove the 2 nuts that hold the O2 sensor in place. The O2
    sensor is located right before the 2nd cat. Let the sensor hang but make sure the tip does
    not get damaged.

    • dp14.jpg (69380 bytes)

    Step #4

  • Remove the 3 nuts that hold the exhaust pipe to the turbo exhaust manifold.
  • Use the 14mm long socket and the extension to remove the 3 nuts. These nuts are
    located up inside the supension rack above the front cat. Two of the nuts are easy to get
    to but the third requires a little more work. I had to install the socket on the nut
    and then connect the extension in order to get the nut removed. Remember that these nuts
    are put on with almost 50ft lbs or force and require alot of pressure to get them off.
    I had to use a wrench with a long handle to get the nuts loose.
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    Step #5

  • Remove 2 nuts and bolts holding the rear exhaust to the 2nd cat.
  • The 2 nuts are easy to remove with a 14mm wrench and a 14mm socket. Be careful not
    to damage the nut. They are very easy to round off with the limited access between them
    and the heat shield.
  • Step #6

  • Remove 1 nut and bolt that holds the exhaust support to the exhaust pipe.
  • Take the one bolt out so the support bracket is not connected to the exhaust pipe.
    This will allow the exhaust manifold to be removed from the car. Be careful not to break
    the connection between the first cat and the re

    ar pipe.

  • Step #7

  • Remove the support bracket from the transmission.
  • In order to remove the exhaust assembly, the support bracket should be removed. It
    makes the process of working the exhaust out of the tight fit a little easier.
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    Step #8

  • Take the enitre exhaust manifold out (both cats and connecting pipe at once).
  • Installation of new pipe:

    Step #1

  • Install custom cut gasket on turbo exhaust manifold:
  • Put the new custom gasket over the studs on the turbo exhaust manifold. If yours
    is like mine, it was cut by a 2 year old and didn't fit well over the studs. This lame cut
    helps because it hold the gasket in place while the pipe is being mounted.
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    Step #2

  • Connect downpipe to the turbo exhaust manifold:
  • Insert the downpipe under the car so that the connection to the turbo manifold it
    made first. Raise the pipe and start the nuts just to hold the pipe in place.
  • Step #3

  • Install rear gasket and 2 bolts and 2 nuts:
  • Lift the pipe into place and install one bolt to hold the pipe connection to the
    rear exhaust manifold. Take the old round gasket from the old manifold and slide it
    between the downpipe and the rear exhaust manifold connections. Using a screwdriver, hold
    the gasket centered in the fitting and install the second bolt and nut. Take your time and
    tighten both nuts and bolts into place. Make sure the gasket is centered!! Tighten them to
    about 50ft lbs.
  • Step #4

  • Install and tighten the 3 nuts to the turbo exhaust manifold:
  • Use the 14mm socket and extension to tighten the 3 nuts to about 50ft lbs.
  • Step #5

  • Install the O2 sensor
  • Place the old gasket over the 2 studs on the downpipe. Gently place the sensor on
    the studs and install the two12mm nuts. Tighten them to about 20ft lbs.
  • Appendix:

  • The following pictures are for reference. Take note of the lame ass silver paint
    that was coating the steal flanges on the SST downpipe. This paint smells bad as it burns
    off in the first few drives.

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Inside the first cat, Now you can see why you needed a downpipe.

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Which filter is the BEST?
click here for SaRD resultsclick here for Apex resultsclick here for K&N results

click here for

HKS resultsclick here for Blitz results

All filters were tested on a modified
(300ps) JZA70
Toyota Supra
for power gains.


To see how the fine particle filtering
performance was tested click
here
.


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